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Custom Sports Bras Manufacturer: B2B Sourcing Guide 2026

📑 Table of Contents

Executive Summary: Key Findings

Custom sports bras market growing 8.5% annually through 2030. Three support levels: low, medium, high impact. Pricing: $6-22/piece wholesale.

Related: Market Trends | Fabric Guide

Sports Bras by Support Level

Support Activities Fabric 100-299 pcs 1000+ pcs
Low Impact Yoga, Pilates 70-80% Nylon, 20-30% Spandex $6-10 $3-7
Medium Impact Gym, Cycling 75-85% Nylon, 15-25% Spandex $8-14 $5-10
High Impact Running, HIIT 80-90% Nylon, 10-20% Spandex $10-16 $7-12
Seamless All activities Circular knit blend $10-18 $7-14

Support Level Guide

Low Impact Sports Bras

  • Best For: Yoga, Pilates, walking, casual wear
  • Features: Light compression, soft cups, wireless, pull-on style
  • Price Range: $6-12/piece (wholesale)

Medium Impact Sports Bras

  • Best For: Gym workouts, cycling, hiking, weight training
  • Features: Moderate compression, encapsulation, wider straps
  • Price Range: $8-15/piece (wholesale)

High Impact Sports Bras

  • Best For: Running, HIIT, jumping sports, professional athletes
  • Features: Maximum compression, underwire optional, adjustable straps, hook closure
  • Price Range: $10-18/piece (wholesale)

Customization Options

Option MOQ Cost Impact Lead Time
Custom Colors 100 pcs/color +10-15% +7-10 days
Custom Prints 200 pcs/design +15-25% +10-15 days
Custom Labels 100 pcs +$0.10-0.30/pc +5-7 days
Custom Packaging 100 pcs +$0.20-0.80/pc +7-10 days
Embroidery 100 pcs +$0.50-2.00/pc +7-10 days

Fabric Options for Sports Bras

Fabric Type Composition Best For Cost
Nylon/Spandex 75-85% Nylon, 15-25% Spandex Premium sports bras $$$
Polyester/Spandex 80-90% Polyester, 10-20% Spandex Entry-level, gym wear $$
Recycled Nylon 78-82% Recycled, 18-22% Spandex Sustainable lines $$$$
Organic Cotton 90-95% Organic, 5-10% Spandex Casual, lifestyle $$$

Related: Complete Fabric Guide

Quality Testing Standards

Essential Quality Tests

  • Stretch Recovery: <5% permanent deformation (ASTM D3107)
  • Support Level: Meets specified impact level
  • Colorfastness: Grade 4+ after 50 washes (AATCC 61)
  • Pilling Resistance: Grade 4+ (ASTM D3512)
  • Seam Strength: Minimum 25N force (ASTM D1683)
  • Wash Durability: Maintain shape after 50+ washes (AATCC 135)

Production Timeline

Total: 10-14 weeks from order to delivery

  1. Design & Development: 1-2 weeks
  2. Sample Development: 7-15 days
  3. Fabric Sourcing: 2-3 weeks
  4. Bulk Production: 25-35 days
  5. Quality Inspection: 2-3 days
  6. Shipping: 5-35 days

About Walundi

Walundi is a professional sports bras manufacturer with 15+ years of experience serving 500+ activewear brands worldwide.

Our Capabilities

Feature Detail
MOQ 50 pieces per style
Price Range $6-22/piece (based on support level and quantity)
Support Levels Low, Medium, High Impact
Sample Timeline 7-15 days
Bulk Production 25-35 days
Monthly Capacity 100,000+ pieces

Certifications

  • OEKO-TEX 100 ✓
  • BSCI (Rating B) ✓
  • ISO 9001 ✓
  • GRS (in process, expected Q3 2026)

Contact Us:

  • Website: https://walundi.com
  • Contact: https://walundi.com/contact-us/
  • Response Time: 24-48 hours
  • Free Samples: Available (shipping cost applies)

Get a Free Quote within 24 hours.

Published: April 2026 | Categories: B2B Sourcing Guide, Yoga Wear Guides

Tags: custom sports bras, sports bras manufacturer, sports bras wholesale, activewear manufacturer, B2B yoga wear sourcing

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