Executive Summary: Key Findings
Printing and labeling are the finishing touches that define your brand’s identity. This comprehensive guide covers all printing methods, embroidery options, and labeling techniques for yoga wear.
Key Findings:
- Sublimation: Best for all-over prints, polyester fabrics only
- Screen printing: Most cost-effective for simple logos
- Heat transfer: Best for small runs and complex designs
- Embroidery: Premium look, highest durability
- Labels: Woven labels add perceived value by 25%
Related: Customization Guide | Design Guide
Printing Methods
1. Screen Printing
- Best for: Simple logos, text, solid colors
- Durability: Excellent (50+ washes)
- Cost: $0.30-1.50/pc (setup: $50-150/screen)
- MOQ: 100 pcs
- Pros: Durable, vibrant, cost-effective at scale
- Cons: Setup costs, limited colors per screen
2. Heat Transfer (Vinyl/Digital)
- Best for: Small runs, complex designs, gradients
- Durability: Good (30-50 washes)
- Cost: $0.20-1.00/pc
- MOQ: 50 pcs
- Pros: Low minimum, unlimited colors
- Cons: May peel over time, thicker hand feel
3. Silicone Printing
- Best for: Premium brands, 3D effect, high-end look
- Durability: Excellent (100+ washes)
- Cost: $0.50-2.00/pc
- MOQ: 100 pcs
- Pros: Premium feel, extreme durability
- Cons: Higher cost, limited detail
Sublimation Printing
What is Sublimation?
Dye is infused directly into the fabric fibers — the print becomes part of the fabric, not a layer on top. This means zero “hand feel” and infinite wash durability.
Pros & Cons
| Pros |
Cons |
| Permanent, no fading or peeling |
Polyester fabrics only (80%+ poly) |
| Unlimited colors, photorealistic |
Higher cost than screen printing |
| Zero hand feel (part of fabric) |
Not suitable for nylon or cotton |
| All-over print capability |
Color shift on dark fabrics |
Cost & MOQ
- Cost: +$2-4/pc over base garment
- MOQ: 100-300 pcs (varies by design complexity)
- Lead time: +7-10 days
Embroidery Options
| Type |
Cost |
Detail Level |
Best For |
| Flat Embroidery |
$0.50-1.50 |
Medium |
Logos, text |
| 3D Puff Embroidery |
$1.00-2.00 |
Low |
Bold logos |
| Applique |
$1.50-3.00 |
Medium |
Large designs |
| Chenille |
$2.00-4.00 |
Low |
Varsity style |
Labels & Hangtags
Label Types
| Type |
Material |
Cost |
Perceived Value |
| Woven Label |
Polyester, satin |
$0.10-0.30 |
High |
| Printed Label |
Satin, cotton |
$0.05-0.15 |
Medium |
| Silicone Label |
Silicone |
$0.30-0.80 |
Premium |
| Leather Label |
PU/Vegan leather |
$0.50-1.50 |
Luxury |
Hangtag Options
- Standard: 300-400gsm card stock, 1-2 colors
- Premium: 400-500gsm, embossed, foil stamping
- Luxury: Letterpress, spot UV, ribbon attachment
Method Comparison
| Method |
Cost/Unit |
MOQ |
Durability |
Look |
| Screen Print |
$0.30-1.50 |
100 |
⭐⭐⭐⭐ |
Classic |
| Heat Transfer |
$0.20-1.00 |
50 |
⭐⭐⭐ |
Good |
| Sublimation |
$2-4 |
100 |
⭐⭐⭐⭐⭐ |
Excellent |
| Silicone |
$0.50-2.00 |
100 |
⭐⭐⭐⭐⭐ |
Premium |
| Embroidery |
$0.50-2.00 |
100 |
⭐⭐⭐⭐⭐ |
Premium |
About Walundi
Walundi offers comprehensive printing and labeling services with expert consultation on the best method for your design and budget. We serve 500+ brands worldwide.
Our Printing Services
- Screen printing, sublimation, heat transfer, silicone, embroidery
- Custom woven labels, hangtags, packaging
- Free design consultation
- Fast turnaround: +5-10 days
Get a Free Quote
Published: May 2026
